General Features :
- Axis and Laser Rail Mounted on precisely lapped natural granite structure that is rigidly housed in a robust frame structure, ensuring the highest level of precision and stability
- Compatible for carrying out both, dry and wet cutting processes with computer vision assisted tube centering mechanism
- The brilliantly designed cutting head has a high precision vertical adjustment and can work under tight clearance, delivering smooth and accurate cutting
- In-built Fiber Laser with the highest standard of reliability and user safety standards provides the most stable laser beam that guarantees consistent and precise cutting with the minimum heat-affected zone.
- Direct drive non-contact motor, with encoder technology for both the Linear and Rotary axes, exhibits significantly higher throughput with maintenance-free operations and maintains the highest level of accuracy over the long life of the stages.
- Sealing design of the axes which allows secure wet cut processing
- Advanced control architecture automatically adjusts Laser performance and CNC parameters, ultimately assures minimal geometry errors and precise cutting even under tight tolerances
- Automatic tube clamping and feeding mechanism and design to cut the tube into many pieces of stents
- Advanced user-friendly software which supports most industrial formats
Precision Engineered for Stent ManufacturingSTENT BEAT Laser Micro Machining is meticulously crafted to deliver unmatched precision in medical stent fabrication. Its advanced fiber laser technology and CNC integration ensure intricate cuts on various metals and alloys, crucial for high-quality medical devices. Auto alignment and camera-assisted positioning reduce human error, enabling consistently superior results every production cycle.
User-Friendly and Safe OperationWith an intuitive touch screen interface and dedicated control software, STENT BEAT streamlines workflow for operators. Its enclosed structure, equipped with safety interlocks, keeps users protected from laser exposure, fully complying with stringent safety standards. Air cooling further enhances operational reliability, even during extended usage.
Reliable Performance and Robust ConstructionBoasting a maximum table load of 100 kg and a marking speed up to 6000 mm/s, this machine supports demanding production environments. The durable build, compact footprint (1100 mm x 700 mm x 1700 mm), and compatibility with standard 220 V AC mains make it suitable for a range of manufacturing setups. STENT BEAT exemplifies robust design and engineered longevity.
FAQ's of STENT BEAT Laser Micro Machining:
Q: How does the STENT BEAT Laser Micro Machining enhance stent manufacturing precision?
A: The STENT BEAT system utilizes a high-quality fiber laser, auto alignment, camera-assisted positioning, and advanced CNC controls to achieve repeatability of 8 m and cutting accuracy of 10 m. This ensures that medical stents are produced with exceptional detail and uniform quality.
Q: What materials can be processed using the STENT BEAT Laser Micro Machining system?
A: This machine is specially designed for cutting a range of metals and metal alloys commonly used in medical stents, making it an ideal choice for medical device manufacturers requiring intricate machining on biocompatible materials.
Q: When and where is the STENT BEAT system typically used?
A: The STENT BEAT is employed during the stent fabrication stage in medical device manufacturing facilities. Its application is predominantly in environments demanding ultra-fine, reliable cuts, such as cleanrooms and precision engineering workshops in the medical industry.
Q: What is the operational process of the STENT BEAT laser micro machining system?
A: Operators place the workpiece on the machine's robust table, utilize the touch screen to select or program cutting parameters, and benefit from auto alignment or camera-assisted positioning. The system then performs cuts using the laser in continuous or pulse mode, with air cooling maintaining stable operation throughout the process.
Q: How is operator safety ensured during use?
A: Operator safety is prioritized with an enclosed machine structure and an integrated safety interlock, preventing laser exposure during operation. The air-cooling system also helps manage operational temperatures, reducing fire and equipment hazards.
Q: What are the main benefits of using this system for medical device manufacturing?
A: Key benefits include unparalleled precision in stent fabrication, high throughput enabled by rapid marking speeds, enhanced safety features, and user-friendly controls that minimize the learning curve. Additionally, its robust design supports heavy workpieces and prolonged, efficient operation.
