Hydrophilic Dipping and UV Curing Machine for Catheter assembly
General Features :
- The most popular Hydrophilic dipping and UV curing machine for coating 12 Catheters simultaneously, generates a very smooth and slippery outer surface of the Catheters
- The low-temperature UV curing process ensures no damages of catheters made from heat-sensitive plastics
- Touch Screen- display unit connected with PC for viewing and setting variable dipping and UV curing cycles
- Quick changing couplers to mount catheters with rotating device for dipping and UV curing.
- Smartly designed mounting rack for rapidly loading and unloading of the reservoir for cleaning and refueling coating fluid
- Linear axis for dipping Catheters gently in a reservoir and extracting from it at constant preset jerk-free speed
- Auto shutter to isolate UV curing areas during UV curing
Precise Hydrophilic Coating for Diverse MaterialsDesigned for the rapid coating of glass, metals, plastics, tubes, and catheters, JELLY COAT ensures uniform hydrophilic layers. Its adjustable UV lamp power and auto dwell timer enable exceptional accuracy, making it suitable for both medical and industrial applications requiring strict standards.
Fully Automated and User-Friendly OperationThis machine functions with an automatic grade and PLC-based HMI system for intuitive control. The touch-screen interface and customizable marking area simplify setup and monitoring. Its stainless steel mesh belt conveyor supports high production efficiency with reliable material handling.
Safety and Maintenance Built-InSafety is reinforced through an emergency stop function, fully enclosed curing chamber with UV protection, and accessible maintenance panels. Noise levels remain below 70 dB, while caster wheels provide mobility and secure positioning for different operational environments.
FAQ's of JELLY COAT Hydrophilic Dipping and UV Curing Machine:
Q: How does the JELLY COAT machine achieve uniform hydrophilic coating?
A: The machine utilizes a controlled dipping process with an adjustable dwell timer, followed by high-powered UV LED curing inside a fully enclosed chamber, ensuring consistent and uniform hydrophilic coating across a range of materials.
Q: What types of medical and industrial components can be processed with this equipment?
A: JELLY COAT is designed to coat glass, metal, plastic, tubes, and catheters-making it versatile for both medical devices like catheters and various industrial items requiring precision coating.
Q: When should I use the automatic dwell timing control function?
A: The automatic dwell timing control is employed during the dipping process, allowing precise adjustment of coating exposure time for each workpiece, which ensures high consistency and prevents over- or under-coating.
Q: Where can the JELLY COAT machine be installed for operation?
A: Thanks to its compact dimensions, air cooling, and caster wheels with locking, JELLY COAT can be easily set up in laboratories, clean rooms, or industrial production lines-requiring only a single-phase 220V/50Hz power supply.
Q: What safety features are included with the machine during operation?
A: Operator safety is addressed through emergency stop buttons, a fully enclosed curing chamber with safety interlocks, a UV protection screen, and accessible panels for maintenance.
Q: How is the machine maintained and accessed for servicing?
A: Routine maintenance is straightforward, as the machine features low-maintenance design and easy-access panels. This ensures quick cleaning, lamp replacement, or servicing without disrupting workflow.
Q: What are the main benefits of using JELLY COAT for hydrophilic coating applications?
A: Users benefit from high coating accuracy (0.05 mm), minimal noise, efficient automated operation, safety-integrated controls, and the ability to process large quantities of components (up to 10 liters in the dipping tank) with consistent quality output.
